Usi CSL2700 Spécifications

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Page 1 - 1-800-282-9290

1-800-282-9290 FOR USI EDUCATION OR GOVERNMENT SALES 1-800-243-4565C A L L T O L L F R E EROLL LAMINATOR O W N E R S M A N U A LCSL2700

Page 2 - READ ME FIRST!

Thread the top roll of film under the idler roller as shown in the threading diagram on previous page (see Figure 9-4). Pull the film down so that th

Page 3 - TABLE OF CONTENTS

HEAT SETTINGSPrior to laminating, allow the machine to pre-heat at least 15 minutes in order to stabilize the temperature. Temperature settings depe

Page 4 - LAMINATOR INTRODUCTION

SETTING TENSIONTo adjust tension for upper and lower rollers, the laminator must be loaded and heated. Remove the heat guard and feed tray. Loosen bo

Page 5 - CSL 2700

1213Heat Shoe Guard Photo 13-3Photo 13-1 Feed Tray Photo 13-2

Page 6 - FIND A WORK AREA

RELOADING A NEW ROLL OF FILM ON A HOT LAMINATORAllow the old film to run to a point just before it pulls off the cardboard cores. Turn the drive swit

Page 7 - UNPACKING YOUR LAMINATOR

CLEANING THE HEAT SHOESWith continuous use the heat shoes and rubber rollers may accu-mulate adhesive and dirt. It is recommended that you periodicall

Page 8 - LOADING FILM

UPPER HEAT SHOE REMOVAL INSTRUCTIONS 1. Unplug laminator and allow it to cool to room temperature.2. Remove the left side housing. First remove the th

Page 9 - THREADING DIAGRAM

TO REINSTALL THE HEAT SHOE 1. Be sure laminator is unplugged. 2. Guide heat shoe wires exiting from the left end of the heat shoe through the

Page 10 - Photo 10-2: Creating Film Web

REMOVING THE RUBBER ROLLERSNOTE: Only remove rollers if they are cut or in poor condition.NOTE: The following procedure removes all 4 rollers. In ce

Page 11 - HEAT SETTINGS

STEP 8: Loosen the set screws of the lower roller sprockets (laminating roller shown) Photo 19-3.STEP 9: Loosen the Allen head set screws on the le

Page 12 - SETTING TENSION

IMPORTANT INFORMATIONPLEASE DO NOT DESTROY THE SHIPPING CARTON!USI urges you to store the original carton in which your laminator was shipped. Should

Page 13 - Feed Tray Photo 13-2

STEP 11: To install a new roller or replace the original roller, reverse the removal procedure. Be sure to properly reposition the sprockets and align

Page 14 - ON A HOT LAMINATOR

PRESSUREThe pressure settings for the rubber rollers on USI Laminators are preset at the factory and should not require adjusting. In most cases, it

Page 15 - CLEANING THE RUBBER ROLLERS

LAMINATOR LUBRICATION Oil the drive chain once every six months with a light weight oil.To avoid binding of the laminating and pull rollers, periodica

Page 16

CLEANING FRICTION STUDSIf film rolls begin to shudder or squeak, cleaning of tension assembly is required. STEP 1: Remove the film rolls.STEP 2: Rem

Page 17 - TO REINSTALL THE HEAT SHOE

REPLACING THE THERMOSTATStep 1: Unplug the laminator.Step 2: Remove the left side housing. See Upper Heat Shoe Removal Instructions (pg 16).Step 3: L

Page 18 - REMOVING THE RUBBER ROLLERS

Photo 25-1Photo 25-2Photo 25-3Photo 25-4Photo 25-5Photo 25-62425

Page 19 - Photo 19-1

TIGHTENING SPROCKETSPhoto 25-1Laminating Roll SprocketPull Roll SprocketMotor SprocketSet ScrewLower laminating roll shaft.Flat SpotPhoto 25-3Photo 25

Page 20 - Photo 20-2

TROUBLE SHOOTINGCOMMON EXAMPLES OF POOR LAMINATING . . . and their causes.A. FILM NOT BONDING TO SUBJECT OR TO ITSELF AT SEALED EDGES Causes: 1.

Page 21 - Photo 21-3

TROUBLE SHOOTINGCOMMON EXAMPLES OF POOR LAMINATING . . . and their causes. (continued)G. HEAT DOES NOT WORK AND RED INDICATOR LIGHT DOES NOT ILLUMIN

Page 22 - LAMINATOR LUBRICATION

CSL Series IV WIRING DIAGRAM2829CSL 2700 WIRING DIAGRAM

Page 23 - CLEANING FRICTION STUDS

TABLE OF CONTENTSChapter 1 — Preparation Part I Laminator Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 24 - REPLACING THE THERMOSTAT

PARTS LIST Part # Component Description Per MachineLeft Zone A5510 HEAT SWITCH LIGHTED 2002 1 A5514 DRIVE SWITCH 2002 1 A5846 H

Page 25

PARTS LIST (continued) Part # Component Description Per MachineCommon A4525 1/4 SPLIT LOCK WASHER 2 A4526 BLIND RIVET, GRIPPER DOG, TINNERMAN

Page 26 - TIGHTENING SPROCKETS

USI Corporate Headquarters: 98 Fort Path Road Madison, CT 06443-2264 (203) 245-8586 • (800) 243-4565 • Fax 24 Hour (203) 245-7337East Coast Distributi

Page 27 - TROUBLE SHOOTING

45SAFETY PRECAUTIONSWARNING: Please review the following safety precautions before unpacking your new laminator.• Use care in unpacking and lifting t

Page 28 - Figure 31-1

Feature Location: A Tension Adjusting Knobs B Color Coded Supply Mandrel (holds film) C Heat Guard D Side Housing E Temperature Adjustment

Page 29 - CSL 2700 WIRING DIAGRAM

FIND A WORK AREAA separate work station is required to house your USI laminator. Ample room is necessary to access the laminator from all 4 sides. If

Page 30 - PARTS LIST

UNPACKING YOUR LAMINATOR Your laminator comes packed in one carton. It contains (1) laminator, (1) heat guard, (1) top supply mandrel, (1) bottom sup

Page 31 - PARTS LIST (continued)

LOADING FILMColor-coded laminators & film: (For more information on this revolutionary system see the back cover)Select the two rolls of laminatin

Page 32 - 800-752-9131

Note: When loading your laminating film, check for film splices. These rolls will be clearly marked. Splices are not common, but are unavoidable.

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